Active Heave Compensation

Active heave compensation (AHC) is a method of reducing the vertical motion of a payload suspended from a crane or winch during offshore operations. Unlike passive heave compensation, which relies on mechanical spring-damper systems, active heave compensation uses powered hydraulic or electric actuators controlled by sensors and algorithms to actively counteract wave-induced motion.

AHC systems are commonly used in subsea construction, pipe laying, ROV deployment, deep-water drilling, and heavy lift operations in challenging sea states.

How does active heave compensation work?

An active heave compensator consists of at least:

  1. An actuator, which may be a linear (e.g. cylinder) or rotary (e.g. winch) actuator, with position measurement.
  2. A motion reference unit (MRU), which may be placed on the AHC in case of an inline AHC or on the vessel in case of an integrated AHC.
  3. Some form of manipulation of the actuator position, that is sufficiently fast to be able to follow vessel motion (e.g. hydraulic motor).

When the active heave compensation mode is turned on the control system keeps the payload stationary when seen from a stationary reference frame, by actively counteracting the wave motion using the actuator. 

Active heave compensation can reach efficiencies above 90%. Active heave compensators usually work best for longer wave periods.

The main types of AHC

There are many types of active heave compensators, here are some of the main ones:

  1. Electric rotary AHC, usually best suited for lighter payloads.
  2. Hydraulic rotary AHC, for heavy payloads.
  3. Deck based sheave AHC, for retrofitting.
  4. Topside inline AHC, for basic AHC tasks topside.
  5. Subsea inline AHC, combines AHC with many of the properties of an adaptive PHC.
Norwegian Dynamics can supply all of these types, but we recommend from a cost perspective to choose inline AHC. The subsea version of the inline AHC is currently the most versatile lifting tool in the market.

Active vs Passive Heave Compensation

FeatureActive (AHC)Passive (PHC)
Energy sourceRequires external power (HPU)Self-contained (gas spring)
AccuracyVery high (>95%)Good (70-90%)
ComplexityHighLow
CostHigherLower
Best forPrecise positioning, pipe laySplash zone, subsea landings

For many offshore lifting operations, passive heave compensation provides sufficient performance at lower cost and complexity. Norwegian Dynamics specializes in advanced passive heave compensators that achieve performance levels approaching AHC systems.

How much energy is consumed?

A simple example, 100t is compensated in air for a sinusoidal movement with amplitude 1 m and period 10 s. Assume that the AHC is an inline AHC with the following properties:

  1. 10:1 gas to oil ratio and 4 m stroke.
  2. Efficiency of AHC components 90%.
  3. 50 % energy regeneration.
How much energy is spent during 10 hours of operation?

For an inline AHC the payload is kept at mid position by passive gas pressure. It is brought out from mid position by the hydraulic motor. So our energy consumption will be:
W = \int_{0}^{10\,\mathrm{h}} F \, \dot{S} \, dt
 
We know that the AHC need to add energy during half the cycle and energy is regenerated during half the cycle, it will look like this:
Energy plot for active heave compensation

In the first red area we need to add energy to extend the cylinder, then we let the cylinder retract and regenerate energy until we reach mid stroke where we need to add energy to retract further, finally we regenerate energy by letting the cylinder extend to mid position. It can be shown that the force that the AHC system has to provide is:

F = m g \left[ \left( \frac{S_\mathrm{max}(R – 0.5)}{S_\mathrm{max}(R – 0.5) – S} \right)^{\gamma} – 1 \right]

Since S follows the sinusoidal motion we can rewrite it as:

F = m g \left[ \left( \frac{S_\mathrm{max}(R – 0.5)}{S_\mathrm{max}(R – 0.5) – \zeta\cos{\omega t}} \right)^{\gamma} – 1 \right]

Our integral can then be written as:

W = \int_{0}^{10\,\mathrm{h}} m g \left[ \left( \frac{S_\mathrm{max}(R – 0.5)}{S_\mathrm{max}(R – 0.5) – \zeta\cos{\omega t}} \right)^{\gamma} – 1 \right] \, \zeta \omega \sin{\omega t} \, dt
 

Due to symmetry we can integrate like this:
W = \int_{0}^{10\,\mathrm{h}} \left| m g \left[ \left( \frac{S_\mathrm{max}(R – 0.5)} {S_\mathrm{max}(R – 0.5) – \zeta\cos{(\omega t)}} \right)^{\gamma} – 1 \right] \, \zeta \omega \sin{(\omega t)} \right| \, dt

And finally we adjust for the efficiencies and get:
W = \int_{0}^{10\,\mathrm{h}} \left| m g \left[ \left( \frac{S_{\mathrm{max}}(R – 0.5)} {S_{\mathrm{max}}(R – 0.5) – \zeta \cos(\omega t)} \right)^{\gamma} – 1 \right] \, \zeta \omega \sin(\omega t) \right| \, dt \cdot \frac{(1-\eta_{\mathrm{regen}})}{\eta_{\mathrm{AHC}}} \

By numerical integration we find that to be 207 MJ or 57 kWh.

So as we can see even for a heavy payload being compensated for a significant amount of time the required battery capacity isn’t super big, comparable to an EV battery.

For more accurate calculations that includes friction, hydraulic losses, more accurate efficiency models for pump/motors/battery, accurate equation of state, etc. please contact Norwegian Dynamics.

When to Choose AHC vs PHC

Choose active heave compensation when:

  • Very high compensation accuracy is required (>95%)
  • The operation involves precise subsea positioning
  • Continuous compensation is needed for extended periods
  • The vessel already has an HPU available

Choose passive heave compensation when:

  • The primary concern is splash zone crossings
  • Cost and simplicity are priorities
  • The compensator needs to be self-contained
  • Shock absorption is the main requirement

→ Not sure which is right? Contact our engineers for a free consultation.

Related Products

  • ANTARES Adaptive PHC — Advanced passive heave compensator with multiple operating modes, electronically adjustable damping
  • RIGEL Basic PHC — Cost-effective passive heave compensator for straightforward operations

Further Reading

Working on a lift that needs this?

AHC is rarely the right answer in isolation — it usually pairs with passive damping. Tell us your accuracy, sea state and power constraints and we'll come back with the right architecture.